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Home » Products » Glass Jacketed Reactor » Triple Wall Glass Reactor

Triple Wall Glass Reactor

Triple Wall Glass Reactor
Triple Wall Glass Reactor
Product Code : 07
Product Description

Among the foremost entity of this domain, we are entitled as the leading manufacturer and exporter of Triple Wall Glass Reactor. These glass reactors are widely in petrochemical, pharmaceutical, beverages, food etc. We have employed various technically sound experts who make use of innovative techniques while manufacturing these reactors. In order to meet the expectations of patrons, all triple wall glass reactors are stringently examined at our quality control unit before the final delivery.

In pharmaceutical and chemical industries, the Ultra-Low Temperature Reaction Unit of ASAHI brand is used to maintain necessary temperature level for various works. Some advantages of using this ergonomically developed plant are that, it possesses rust protected structure and all the stages of its operation can be monitored easily.

Reaction Unit

Double jacketed Reaction Vessel (1L to 50L)

Process area – Where necessary reaction occurs

Jacket – It acts as cooling or heating medium

Outer part – It consists of vacuum jacket

The working temperature range of its process area – 60 degree C to 200 degree C

It requires 80 degree C to 220 degree C temperature for the operation of its jacket part.

ASAHI Double Jacketed Reactor

  • The offered reactor is accessible in different size options that include: 500ml, 300ml, 3L, 1L, 15L, 5L, 40L, 20L, 50L, 2L and 10L.

  • The glass baffles of this reactor helps in even circulation of heat transfer fluid all over the jacket.

  • This reactor consists of extra outer vacuum jacket of 6.7 x 10-5 Pa to lower heat loss.

  • The reactor of ASAHI is free from dead space to ensure proper drainage of all its parts.

  • Its glass bellows help to avert stresses caused by heat.

Ordinary Jacketed Reactor

  • Due to the insulation free design of Ordinary Jacketed Reactor, it requires high cooling and heating power to avert heat loss during its controlling of temperature. This type of reactor does not possess any vacuum jacket.

  • This type of reactor is designed without baffles and as part of its mechanism, the heating medium passes through a specific path marked as green whereas, the cooling medium also goes through a limited path marked as blue. In this reactor, the heat transfer fluid does not flow throughout its jacket.

Technology for a new age

With having more than 50 years of domain knowledge in the arena of processing equipment and specialized glassware manufacturing, Asahi Seisakusho is reckoned for its thorough knowledge on the specific requirements of professionals involved in chemical processing and researches. All the products of Asahi are meant for chemical processing industry application purpose and are considered as standard grade items in terms of their safety features, functionality, maintenance technique and operating system. All its products are the outcome of its adoption of pioneering technology and judicious utilization of the expertise of its professionals. The Double Jacketed (Triple Wall) Reactor of ASAHI is widely used in fine chemical, pharmaceutical and in other industries where controlled temperature is required.

Why choose ASAHI double jacketed reactors?

  • The Double Jacketed (Triple Wall) Reactor of ASAHI remains functional even under -40 degree C, -20 degree C and -60 degree C temperature sans any accumulation of frost. As its result, its entire mechanism can be observed whenever required.

  • The fully insulated vacuum jacket of this reactor helps to maintain required temperature range which is 6.7 x 10-5 Pa and assists in altering temperature quickly.

  • Its insulated jacket and baffles are instrumental in controlling temperature accurately by applying minimum cooling as well as heating power. The baffles of this reactor helps in uniform circulation of heat transfer fluid all throughout the jacket. This entire process results in formation of wide heat transfer area.

  • The dead space free reactor of ASAHI guarantees complete drainage of all its parts.

Ultra Low Temperature Reaction Unit <AS-UL TR-N>

The offered AS-UL TR-N is specially developed to handle data received during execution of automated reaction related studies and to ensure safety of operator. All its parts are available in tailor made configurations to suit the precise requirements of customers.

A hydraulic pressured cart or lifter is used for trouble free mounting or dismounting of the offered reactor with 5L to 50L capacity. This lifter simplifies handling of this reactor, helps to save installation time and guarantees safety. Moreover, this lifter can be detached easily from the reactor after mounting of the reaction vessel.

Notes:

  • The standard model of this reactor consists of a stirrer which is controlled by a 3 phase AC 200v motor with necessary safety features.

  • Mechanical seal is used as the sealing component for this stirrer.

  • The other materials for the construction of its various parts are chosen on the basis of customers’ preference level.

AS-ULTR-50-A

The 5L -60L reactor can be mounted or dismounted without any trouble with the help of a hydraulic pressured cart which is better known as lifter. This lifter is capable of saving mounting or dismounting time and makes the entire installation process easy and safe as well. It can be safely detached from the reactor after mounting of reaction vessel.

Notes

  • The standard model of this reactor is designed with a stirrer which is regulated by a 3 phase motor with AC 200V capacity with necessary safety mechanism.

  • It consists of mechanical type stirrer seal.

  • The construction materials for its other components are selected as per customers’ choice.

AS-ULTR-50-A

An automated lifter is utilized for proper mounting or dismounting of 5L-50L reactor. The lifter is useful for moving the reactor in upward and downward directions for its installation purpose.

Notes:

  • The standard model of this reactor is equipped with 3 phase AC 200V safety motor that drives its stirrer.

  • The stirrer is designed with a mechanical seal.

  • The construction materials for the other parts of the reactor are used as per customers ‘choice.

AS-ULTR-50-A

An automated lifter is used for the trouble free mounting or dismounting of 5L-50L reactor. This lifter moves the reactor towards upward, downward and side to side directions to quicken its installation process. The mechanism of this lifter ensures safety of the reactor.

Notes:

  • The standard model of the reactor comprises of a stirrer which is controlled by a safety motor of 3 phase AC 200V.

  • The sealing part of this stirrer is a mechanical seal.

  • The construction materials for other components of this reactor are used as per customers’ preference level.

    Additional Feature:

  • The offered product is accessible in different size options that include 5L, 300ml, 2L, 500ml, 1L, 20L, 60L, 20L, 40L and 30L.

  • In this reaction vessel, the glass baffles helps in uniform circulation of heat transfer fluid all throughout the jacket as displayed in the picture by the marked red line.

  • The reactor is designed with an external vacuum jacket to reduce heat loss rate to its surrounding.

  • The reactors offered by ASAHI are free from dead space to guarantee about proper drain of all its parts.

  • The glass bellows of this product assist in averting stresses caused by heat.

 

Operating Parameters: -90 °C to + 200 °C

Operating Pressure: 10-4 Pa ~0.4 bar

Maximum Thermal Shock T = 110°K

Reactor volume

H

DN

1L

320

100A

2L

380

150A

3L

410

150A

5L

490

200A

10L

555

250A

15L

655

250A

20L

650

300A

30L

680

350A

40L

850

400A

50L

830

400A


Asahi 50L Triple Walled

Others

ID: Height

1:1.175

1:2.46

Glass Ring Baffles

With ring Baffles

With out ring baffles

Jacket Volume

Minimum

Large


ATR-ASAHI PROCESS SYSTEMS (P) LTD

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ATR-ASAHI PROCESS SYSTEMS (P) LTD
No.668, G.I.D.C, Makarpura, Vadodara - 390010, Gujarat, India
Mr. Girish S Nanoti (Director business development )
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